Roller Compactor Granulator

The roller compactor granulator uses dry pressing technology to compress material with moisture content lower than 10% into sheets and it is then broken into granules for treating and further screening processes.

The material is pressed by extreme force when it passes through the gap between the two rollers, which are rotating in opposite directions. The material is pressed into sheets with a density 1.5-3 times that of the loose raw product.

Applications

Petro-chemical, fine chemical, pharmaceutical, foodstuff, metal powder, bio-engineering, pesticide, fertilizer, mining and coal.

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Technical Paramenters

Items Parameters Models	GZL240	GZL360	GZL450
Diameter of roll(mm)	Φ240	Φ360	Φ450
Width of roll(mm)	80-160	180-500	220-1000
Revolution of roll(rpm)	15,20,26,32	14,18,24,30	10-25
Max. Pressure of roll(mpa)	120	160	210
Max. Thickness of pill(mm)	4	8	8
Capacity of pill(kg/h)	200-500	500-3000	800-5000
Diameter of finished pill(mm)	0.5-6	0.5-8	0.5-6
Capacity of finished product(kg)	160-400	400-2400	680-4000
Power of main machine(kw)	7.5	22-37	45
Total power(kw)	20	50	80
Overall dimension(LWH)(mm)	1500x1300x5000	2000x2000x9000	2500x2500x10000
Weight(t)	6	10	13

Flow Chart

The material enters into the hopper lifting machine through a spiral conveyor from the feeding port, and then it is delivered to the vibration material silo. A metered feeder will feed the material into an inverter controlled spiral feeder, and the material is then pre-pressed. The pre-pressed material enters into the gap between the two rollers that are rotating in opposite directions, and it is firmly pressed. The firmly pressed material sheet falls into the breaking machine automatically, and is then smashed into granules of different sizes. The trimmed granules are squeezed out into the sieve through a mesh board. The final product enters into hopper lifting machine, and then it is conveyed to the finished product silo. The material sieved out should be fed back to the material silo by spiral conveyor, so to perform the next circulation.

Hopper Lifting Machine
Fine Power Recycle
Particle of Product
Grinding and Granulation Device

Features

The material is pressed by the rolling machine, without any additional ingredients to ensure purity.
The dry material is made into granules directly, no need for any further drying processes.
Compressing the material helps prevent wasted powder and decrease packaging fee with the higher density product.
The material feeding utilizes a non-step inverter control for a high level of automation.
The roller compactor granulator is produced from high quality alloys, stainless steel, Ti, Cr and other materials because of their wear resistance, corrosive resistance, heat resistance and pressure resistance.